SPACE
PRIMA POLYTECH
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Produk Lube Forge adalah pelumas grafit berbasis air / minyak dan pelumas non-grafit berbasis air / minyak yang merupakan produk yang sangat berguna untuk tempa yang keras. Pelumas penempaan ini diberi incent untuk meningkatkan masa pakai dan permukaan akhir. Pelumas non-grafit tidak berpolusi, dan tidak ada produk logam berat.
Solusi yang Dibuat Khusus Untuk Setiap Aplikasi
Pelumas tempa Prima memberi nilai tambah di seluruh operasi penempaan. Melalui portofolio produk LUBE FORGE, prima menawarkan jajaran pelumas yang luas untuk proses penempaan yang panas, hangat, dan presisi. Produk ini dirancang untuk bekerja di bawah suhu dan tekanan ekstrem. Selain itu, prima menawarkan produk-produk non-grafit sintetis yang diformulasikan secara khusus untuk menggantikan produk-produk grafit, sambil memberikan pelumasan dan perlindungan terhadap perkakas pada hasil yang paling sulit sekalipun. LUBE FORGE die pelumas dan agen pelepas merupakan pemain yang luar biasa di bawah kondisi suhu dan abrasi yang paling ekstrem. Kehidupan die yang diperpanjang, Peningkatan kualitas bagian, peningkatan produktivitas dan efisiensi.
Graphite Containing, Water Miscible
| Product Name | Solid Content | Recommed Dilution Ratio | Featureas and Benefit | Action |
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Lube Forge 126A |
21% |
10-20 Times |
Effective for wide range of sizes and forms with good lubricity; Die lubrication for hot and warm forging |
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Lube Forge 130 |
32% |
20-30 Times |
Low Cost, Middle performance and high solid lubricant. |
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Lube Forge 132 |
25% |
10-30 Times |
Good adhesion design for high loading forging operation, big part and hammer machine |
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Lube Forge 136A |
24% |
15-30 Times |
New generation of high performance with range of application. Suitable choice where extreme die temperature and wetting performance. |
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Lube Forge 134 |
29% |
10-30 Times |
New Generation of high performance, exvellent wetting and smooth adhesive lubricant film on the high temperatures die faces up to 420OC suitable for hydraulic press machine, high tool temperature. |
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Lube Forge 135 |
29% |
10-25 Times |
Water base of fine particle graphite plus special additive, suitable for die and precision forging and deep gravity part, reduce molding load optimum metal flow |
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Lube Forge 138A |
24% |
10-25 Times |
Contains the finest size graphite. Provides the best forging performance, productivity and die life. Has widest range of application to help reduce not good part or reject and increasing the die life. |
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Lube Forge 140 |
21% |
10-25 Times |
Graphite in oil/water emusion. Oil gives carrying properties on hot dies. Helping to give total die coverage on difficult to spray configurations. |
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Lube Forge 141 |
29% |
3-10 Times |
Die Lubricant for CVJ Warm Forging, mains the industry benchmark of performance. Has widest range of application of warm forging. |
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Lube Forge 142W |
23% |
3-10 Times |
Billet coating for warm ferrous forging, excellent anti-oxidation without phoaphorus material. |
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Graphite Free, Water Miscible
| Product Name | Solid Content | Recommend Dilution Ratio | Featurs and Benefits | Action |
| Lube Forge 203 | 24% | 10-20 Times | Graphite free lubricants with good heat resistance and less build-up. Enchance product quality and die life, good for recycle use. | |
| Lube Forge 204 | 24% | 20-30 Times | Graphite free lubricants. Synthetic basis plus special additive to increase extreme metaflow application. | |
| Lube Forge 205 | 25% | 10-30 Times | Suitable for wide range of forging application with heat resistance and less build up, good for recycle use. | |
| Lube Forge 206 | 24% | 15-30 Times | Graphite free lubricants with good film formation on wide die temperature range and less builed-up. Enhance product quality and die life. Good for recycle use. |
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Graphite Containing, mineral oil containing.
| Product Name | Solid Content | Recommend Dilution Ratio | Featurs and Benefits | Action |
| Lube Forge 301 | 20% | – | Suitable for die forging and hot extrusion of steel and non-ferrous alloys. Special collid graphite allow extrusion process with long flow path. | |
| Lube Forge 302G | 10% | – | Suitable for die forging hammers and hot extrusion of steel and bass, especially for the production of all types of hollow parts. | |
| Lube Forge 305PX | 25% | – | Suitable for die forging hammers and hot extrusion of steel, hollow extrusion of brass alloys. High viscous base oil and graphite free plus apecial additive for the use in the upper tool temperarture range. |
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1. Adhesion assay (adhesion evaluation to steel board)
| ITEM | EXAMPLE OF USAGE |
| Steel board material | SKD-61 (250x80x15mm) |
| Temperature of steel board | 150, 200, 250, 300, 350oc |
| Distance of nozzle | 200mm |
| Exhalation pressure | 1kgf/cm2 |
| Amount of exhalation | 20cc |
| Dilution Ratio | 10 times |
| Spreading Time | 1 sec |
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Friction Test
The ring comperessin test is friction test, these dies are held tooling setup installed in a 150t hydraulic press. The tooling has capability for heating the die up to 500oc, and billets be heated up to 1000oc. The change in the inner diameter and the hight diemension during the test were computed and superimposed to the friction caibration chart to determine the friction level.
